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K2Aley GAR-BOT Realistic Parts Breakdown

Manufacturer photos where exact parts are known, plus real GAR-BOT build photos and measured STL dimensions.

Realistic photo + measured STL view

Manufacturer photos are used where the exact part is known. Real GAR-BOT photos stay in place for custom, generic, or supplier-unknown components.

4 + 8manufacturer and GAR-BOT build photos
PASSone shell, zero open edges
9 LEDground-effect modules called out as a real subsystem

Manufacturer reference photos

These official manufacturer images are used only where the part identity is clear. The real GAR-BOT photos below remain the build reference for generic modules and custom assemblies.

MANUFACTURER WHERE POSSIBLE
Manufacturer photo of Raspberry Pi 5
Raspberry Pi 5Official controller-board reference for GAR-BOT's RP5 electronics bay.
Raspberry Pi source
Manufacturer photo of Raspberry Pi Zero 2 W
Raspberry Pi Zero 2 WOfficial remote-transmitter computer reference for the Zero 2 W design.
Raspberry Pi source
Manufacturer photo of Keyestudio KS0065 servo driver
Keyestudio KS0065 servo driverOfficial PWM/servo-driver reference for the servo-control option.
Keyestudio source
Manufacturer photo of Keyestudio 16-channel servo shield
Keyestudio servo shieldOfficial servo-shield reference for the claw/light servo board family.
Keyestudio source

Realistic exploded parts board

These are the actual reference photos from the GAR-BOT build folder. The center robot view shows where each real subsystem fits, while the measured STL drawing below keeps the print dimensions honest.

BUILD PHOTOS + STL MEASUREMENTS
GAR-BOT center assembly reference
Real two-claw assembly reference 1Two telescopic claws mount on the front shoulders
Real claw servo controller board 2Side-mounted light servo / claw controller boards
Real 24V drive motor 3Four direct-drive 24V motors, no chain drive
Real Raspberry Pi 5 relay HAT stack 4RP5 relay HAT sealed in electronics bay
Real IBT-2 motor driver modules 5IBT-2 motor drivers protected by covers
Real RP Zero 2 W Pico Voice remote transmitter boards 6RP Zero 2 W Pico Voice remote transmitter
Real RGB LED star modules for ground effect lighting 79 RGB LED modules for sealed ground effect lighting
Real 24V to 5V buck converter 824V to 5V buck converter power module
1
Front-shoulder telescopic clawsBoth claw assemblies sit on the front shoulder bridge with printable sleeve, slider, and lock-collar parts.
2
Side servo boardsLight servo/claw boards mount on the side service area and need a splash cover before splash testing.
3
Direct-drive motorsNo chain drive: each motor mounts at a wheel corner with motor splash shields and drip-loop wire exits.
4
Sealed RP5 bayRP5, buck converter, Pico Voice I2C board, LoRa USB, and power wiring stay under the gasketed lid with cable glands.
5
Motor driver zoneIBT-2 modules are not exposed; use the printed covers and keep wire routes clear of moving parts.
6
TransmitterRP Zero 2 W plus Pico Voice replaces the Pro Mini remote design.
7
9 LED ground effectsUse the RGB star modules under the body as sealed ground lighting, routed through glands or covered channels.
8
5V regulatorThe buck converter feeds the 5V electronics rail; the Pi 5 still needs a supply with enough current.
GAR-BOT exploded parts breakdown A labeled exploded illustration of GAR-BOT showing measured frame rails, crossmembers, top shoulder claw bridge, two claws, electronics bay, touchscreen, motors, and remote control parts. MEASURED STL OVERLAY 43/43 PASS visual scale marker: 200 mm FRONT bottom skid plate one-piece bottom skid plate Frame base rails 320 x 32 x 24 mm skid 280 x 170 x 18 mm bottom armor 360 x 220 x 24.4 mm Front shoulder bridge 245 x 120 x 33.6 mm telescopic claws sit on upper pads RP5/buck/Pico bay bay 230 x 160 x 61 mm lid 230 x 160 x 7 mm 7 inch touchscreen bezel 205 x 135 x 6.8 mm uprights 58 x 24 x 145 mm Claw Left 1 telescopic sleeve + slider outer sleeve 118 x 46 x 27 mm Claw Right 2 telescopic sleeve + slider mirrored front assembly 4 motor shields 120 x 78 x 30.2 mm covers for drive motors Remote transmitter front 190 x 128 x 37 mm RP Zero 2 W, Pico Voice, LoRa Heat-set inserts M3 pockets in frame parts side rail STL: 320 mm long bottom armor: 360 x 220 x 24.4 electronics bay: 230 x 160 x 61 top shoulder bridge: 245 x 120 x 33.6 touchscreen bezel: 205 x 135 x 6.8 motor shield: 120 x 78 x 30.2 telescopic sleeve: 118 x 46 x 27 drawing updated: yellow labels = measured STL dimensions

Part accuracy is defined from the exported STL files.

The current accuracy definition uses measured STL bounding boxes in millimeters, not visual guesses from the illustration. The current detailed mesh audit reports 43/43 PASS with the one-piece large top cover, one-piece bottom skid plate, and the telescopic front-shoulder claw parts included.

43/43STL files measured and listed below.
PASSPrint-integrity result for every exported part.
0Open edges and nonmanifold edges in the final audit.
mmAll dimensions are exported STL bounding boxes.
Part file Status Measured dimensions mm Triangles
buck_converter_cover.stlPASS78.00 x 50.00 x 29.601452
cable_gland_panel.stlPASS130.00 x 52.00 x 10.203604
claw_controller_cover.stlPASS88.00 x 55.00 x 21.802636
claw_gear_guard.stlPASS58.80 x 58.80 x 8.601924
claw_gripper_finger.stlPASS92.00 x 10.00 x 17.80948
claw_link_bar.stlPASS74.00 x 9.00 x 6.402144
claw_palm.stlPASS62.00 x 34.00 x 13.801500
drip_loop_cable_clip.stlPASS28.00 x 12.00 x 10.00644
electronics_bay.stlPASS230.00 x 160.00 x 61.0013804
forearm_wire_cover.stlPASS130.00 x 24.00 x 18.001452
frame_bottom_skid_plate.stlPASS280.00 x 170.00 x 18.006728
frame_center_battery_tray.stlPASS230.00 x 128.00 x 20.005336
frame_claw_bridge.stlPASS245.00 x 120.00 x 33.609840
frame_electronics_deck_plate.stlPASS236.00 x 166.00 x 8.006432
frame_front_crossmember.stlPASS260.00 x 38.00 x 34.007280
frame_left_side_rail.stlPASS320.00 x 32.00 x 24.0014100
frame_rear_crossmember.stlPASS260.00 x 38.00 x 39.004864
frame_right_side_rail.stlPASS320.00 x 32.00 x 24.0014046
frame_touchscreen_top_bar.stlPASS225.00 x 28.00 x 17.803144
frame_touchscreen_upright_left.stlPASS58.00 x 24.00 x 145.002584
frame_touchscreen_upright_right.stlPASS58.00 x 24.00 x 145.002584
gasketed_lid.stlPASS230.00 x 160.00 x 7.004284
ibt2_driver_cover.stlPASS62.00 x 55.00 x 25.603212
k2aley_lid_badge.stlPASS150.00 x 48.00 x 5.801244
k2aley_side_badge.stlPASS185.00 x 40.00 x 5.801244
left_claw_base_mount.stlPASS96.00 x 90.00 x 26.407656
lora_antenna_bulkhead_guard.stlPASS42.00 x 42.00 x 14.801680
motor_splash_shield.stlPASS120.00 x 78.00 x 30.202524
one_piece_body_cover.stlPASS340.00 x 200.00 x 52.009224
one_piece_bottom_skid_plate.stlPASS360.00 x 220.00 x 24.409648
remote_lora_antenna_bulkhead.stlPASS42.00 x 42.00 x 14.801680
remote_zero2w_pico_voice_case_back.stlPASS190.00 x 128.00 x 28.00163252
remote_zero2w_pico_voice_case_front.stlPASS190.00 x 128.00 x 37.00171732
right_claw_base_mount.stlPASS96.00 x 90.00 x 26.407656
round_shoulder_mount.stlPASS86.00 x 86.00 x 18.003408
sealed_servo_pocket.stlPASS48.00 x 42.00 x 31.801856
touchscreen_bezel.stlPASS205.00 x 135.00 x 6.801512
touchscreen_rain_hood.stlPASS223.00 x 98.00 x 16.603482
telescopic_claw_inner_slider.stlPASS140.00 x 28.00 x 19.002940
telescopic_claw_lock_collar.stlPASS34.00 x 56.00 x 30.805080
telescopic_claw_outer_sleeve.stlPASS118.00 x 46.00 x 27.006424
water_warning_badge.stlPASS180.00 x 62.00 x 5.801052
wrist_servo_cradle.stlPASS64.00 x 38.00 x 26.201212